JerPen Enterprises LLC
Self-Propelled Windrower
Circuits Design - Self-Propelled Windrower development program.
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Rear steering circuit
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Header Tilt/Lift/Lower/Float circuit
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Two-wheel drive hydrostatic propel system. The circuit consists of two closed-loop hydrostatic propel pumps operating two closed-loop hydrostatic propel motors
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Platform circuit. The circuit consists of a closed-loop hydrostatic propel pump operating a closed-loop hydrostatic propel motor to drive the cutter knives.
Four Spindle CNC Mill
Circuit Design - Four Spindle CNC Mill
The mill hydraulic circuit was a very simple solenoid operated circuit. The prime oil mover was a single variable volume pressure compensated piston pump. The system had a simple solenoid operated brake and counterbalance circuit. Each spindle circuit consisted of a solenoid directional controlled tool clamp, preload, index, and unclamp. Each spindle operated at 70 BAR and 20 LPM.
120 Ton Hydraulic Press
Circuit Design - 120 Ton Hydraulic Operated Press
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The press hydraulic system operated a 215 BAR with a pair of pumps creating 300 NPM of oil flow. The fast approach and retract speeds were around 400" per minute.
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The press consisted of a single hydraulic actuated movable upper platen against a fixed lower platen. The upper platen linear actuator was controlled using solenoid operated directional controlled slip in cartridge valves.
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The high flow and low flow pumps are fixed displacement vane pumps. The vane pumps are controlled by solenoid operated on/off slip in cartridge valves.
Auger Drill Utility Truck
Circuits Design - Auger utility truck to handle and set utility poles.
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The prime movers consisted of a closed circuit hydrostatic proportional flow controlled variable piston pump to operate the auger. A variable volume pressure controlled load sense piston pump operated the auxiliary circuits.
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The auger circuit is comprised of two variable displacement piston motors that are proportional and pressure controlled. The two motors are actuated individually for high and low auger speeds.
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The auxiliary system is comprised of a crowd circuit, a service winch, utility pole handling cylinders, a swing drive, leveling circuit, and front and rear jacks. The auxiliary actuators are controlled by a proportional mobile sectional valve bank with manual overrides.
2000 Ton Roll Frame Dual Platen Press
Circuit Design - 2000-ton hydraulic operated dual platen roll frame press
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The circuit operates at 3800 PSI and 400 GPM in non-regenerative mode.
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Seven linear actuators were 12l00" diameter bore with 5.50" diameter rods.
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The prime oil movers consisted of four fixed displacement vane pumps with a single variable volume electronic pressure and flow-controlled piston pump.
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Each linear actuator is controlled by a proportional directional control valve built using slip-in cartridge valves.
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The decompression circuit was electronically proportional controlled.
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A number of the linear actuator circuits were PID loop monitored and controlled.
Project Examples
Airport Rescue Truck
Circuits Design - Self-Propelled Windrower development program.
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Dual steering system consisting of vane pumps driving steering units operating dual steering cylinders.
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Snozzle system consisting of pressure compensating load sense piston pumps, proportional directional controlled directional raising/lowering valve, and proportional directional controlled forward/reverse valve.
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Pressure compensating load sense piston pumps driving a fixed displacement piston motor for the water placement pumps.